R&D and Design

Highway Industries prioritizes innovation through skilled R&D, Design engineering, and unique problem-solving methodologies.

Our focus is on creating groundbreaking products and processes, rigorously evaluating outcomes, and addressing identified issues through our distinctive approaches.

designdev
  • 3 hi-tech design and development centers in Saket-Delhi, Ludhiana, and Pune with 35 qualified engineers
  • Facilities include Simulation, CAM Programming, Tool Designing, and 3D Printer for sampling
  • Objective is to translate customer ideas into reality using product understanding, planning, advanced technology, CAD/CAM infrastructure
  • Focus on creating in-demand forgings
Some of the prominent areas of research include the following:
  • Finding newer ways and means for designing and developing new products and processes
  • Modeling and simulation of the different forging processes
  • Deformation studies on different materials 
  • Comprehensive metallurgical analysis of ferrous, non-ferrous, and super alloys
  • Cost optimization and process improvement in existing forging processes
  • Detailed product life assessment through studies based on Creep, Fatigue, and Fracture temperament
  • Bringing betterment in product quality and lead times
  • Minimizing product costs, and
  • Increasing the overall production efficiency.

Our design engineers conduct thorough analyses of metal flow processes and profiling to devise methodologies that streamline processes, minimize manufacturing lead time, and reduce costs. We specialize in designing even the most intricate dies, ensuring flawless end products as design significantly influences forging structures.

The latest set of Software used in the design and development center includes:
  • Transvalor Forge XT ver 2.1, Cold form (Simulation)
  • Temperature variation in Die & Part
  • Stress & Load in die & part
  • Material flow in Dies
  • Check folds & under fillings in die development.
  • Find Press capacity for developing product
  • CAD- IDEAS, Solid Edge
  • CAD/ CAM- UG Nx7.4
  • AUTO CAD & INVENTOR.
  • KISSsoft for bevel gear design
  • Solid works
  • Solid cam
  • NX 11
  • Catia V5 (modelling software)
  • KISSsoft (Gear Design Software)

Highlights from the R&D and Design area

casting-engineering-img
1

Unmatched product development expertise for innovation-inspired designs

2

Integration of 3D model simulation for optimized size, weight, and enhanced performance of each forging

3

Use of advanced CAE techniques for design optimization and applied analysis

4

Well-thought use and characterization of material properties 

5

Optimal tooling and fabrication for serial production 

6

Design engineers fulfil delivery beyond expectations right from build to print, to prototyping, and reverse engineering

7

Forgings engineered for increased production speed, precise accuracy, and exceptional cost-effectiveness driven by practicality.

8

Utilizing cutting-edge software for offline part development, optimizing forging processes and raw materials, and enhancing press and die utilization.